IPC CFX protocol: the new language that is accelerating the digitization of the electronics industry
Innovation
The Electronics activity of LACROIX is continuing its Smart Industry strategy by accelerating the digitization and automated processing of its data chain. With the implementation of the IPC-CFX (Connected Factory Exchange) standard, French manufacturing plants are entering a new, 100% connected era. This new international state-of-the-art communication standard will revolutionize the operations of manufacturers and EMS.
IPC CFX: Interoperability, real-time production monitoring, cost optimization, and more
Ce protocole de communication universelle était très attendu des industriels pour qui l’interopérabilité entre machines et logiciels est devenue primordiale. Grâce à la norme IPC-CFX, ils sont désormais en capacité d’accéder à des transferts de données simplifiés avec un meilleur suivi détaillé de leur production en temps réel. En effet, les machines communiquent entre elles et des indicateurs visibles en temps réel permettent d’intervenir immédiatement dans le processus de production. Les équipes peuvent ainsi réagir à la moindre alerte et améliorer leur process, permettant ainsi une augmentation de la performance industrielle.
LACROIX et son partenaire EUROPLACER sont parmi les premiers à déployer l’IPC-CFX sur des machines de placement de composants.
? Standardizing information systems: an art in itself!
As already successfully developed in mobile telephony, a single, shared communication protocol has been eagerly awaited by the electronics industry for nigh-on ten years. Like others, LACROIX Electronics Activity has several machine models sourced from different manufacturers. Although these machines perform the same types of activities, this does not mean that they all use the same language. How can we use all this information easily if its terminology differs from one model to another?
Although machine manufacturers used to operate in silos for strategic reasons, they now have every interest in implementing standardized information systems to meet the requirements of their customers in the automotive, aerospace, industrial and home automation sectors.
? Saving time and a lot besides…
The IPC-CFX standard means that the factory can be fully “connected” through interconnection between all its machines and software. This technical breakthrough is in line with the strategic directions chosen by the manufacturer.
Developing the LACROIX Smart Industry strategy
La norme IPC-CFX permet de rendre l’usine totalement « connectée » grâce à l’interconnexion de toutes ses machines et ses logiciels. Cette avancée technique est en phase avec les orientations stratégiques choisies par l’industriel.
This standard meets the 3 strategic pillars of our industry 4.0 perfectly:
industrial performance
connected ecosystem
augmented operators
It accelerates our digital transformation by offering new real-time monitoring services.
Dominique Maisonneuve
Continous Improvement Corp Manager
? New, essential technology for industry 4.0
With better productivity and visibility of their production lines thanks to all of the data at their disposal, manufacturers can therefore manage their processes more precisely. But while the benefits for EMS are obvious, this standardization is also a major step forward for machine manufacturers. For this reason, component placement machine manufacturer EUROPLACER Nouvelle fenêtre preferred to take the lead by relying on the beta-site of LACROIX Electronics Activity.
? LACROIX and EUROPLACER: two partners that complement one another
The partnership between EUROPLACER and LACROIX has resulted in innovative ideas. What’s more, new requirements emerged after being subjected to actual production constraints. The ergonomics of particular boards and the presentation of particular information have thus been modified. The experience has also allowed new featuresto be added that were not within the initial scope.
Thanks to LACROIX, we were able to test the IPC-CFX standard on full-scale production and address a wider range of situations. Benefiting from the experience of a leading industrialist in its field and its power is an opportunity for us.
François Erceau
Strategy and Marketing Director at EUROPLACER
Simplicity and speed with CFX-certified machines
? Making data transfer easier
The protocol, defined by IPC-CFX, acts as a web service that can be implemented on all machines. It can be used simply by means of an Ethernet cable, enabling it to be launched automatically as soon as it is connected. Once installed, it takes care of translating machine data into a language known and shared by all. File exchange or access to a database becomes obsolete, being replaced by a simple, quick operation.
Technically, the IPC-CFX standard uses an AMQP (Advanced Message Queuing Protocol) to transfer data. This is an IT standard that has already been standardised, is very well known on the web and whose security aspects and options have already been developed. The text is formatted using a common language called JSON (JavaScript Object Notation), which is also understood and used by all machines and software.
Dominique Maisonneuve
Continous Improvement Corp Manager
? Ensuring better quality monitoring through interoperability
The IPC-CFX standard also offers manufacturers better in-depth monitoring of their production, which can be carried out in real-time. Effectively, machines communicate with each other and visible real-time indicators make it possible to take immediate action in the production process. Teams can respond to any warning and improve their processes, thereby allowing optimization of production costs.
“Our interest is twofold: this protocol allows us not only to plan, launch and modify production in the workshops using production control software (MES) or management software (ERP), but also to check the status of our production in real-time.” Dominique Maisonneuve
IPC CFX: A more robust quality approach made easier
? Improving product and component traceability
All boards produced by the manufacturer are always 100% tested before delivery, and thanks to the standard, team responsiveness has been further improved. Colas Peyrelier said that relevant events to be listed during production are also implemented in the IPC-CFX standard, in particular the information necessary to ensure full traceability of our products.
? Reduction of tasks with low added value
The IPC-CFX standard allows data to be extracted easily and made more accessible. Having access to useful information in real-time without needing physically to immobilize machines eliminates time-consuming procedures for obtaining authorization to take action.
EUROPLACER component placement machines are among the first to be certified CFX by IPC. Its goal is for all models to have this certification by the end of 2021, and for its screen-printing equipment to have it by the following year.
Machine compatibility with IPC CFX becomes the “standard”
It will take a total of eighteen months to develop this protocol, but it will be rolled out with other manufacturers much faster. Indeed, the objective for LACROIX is to gradually bring other suppliers on board in implementing this standard in their machine fleets. Pilot projects are already underway with Ersa and Panasonic.
All machines that we install from now on will need to implement the IPC-CFX standard so that they can be quickly integrated within our sites. Now that we know the benefits, we cannot do without them.
